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Precision Machining

High-Capacity CNC Machining - Emergency Turnaround - Tight Tolerances

Our precision machining services provide critical support for heavy industry equipment maintenance and manufacturing. Equipped to handle shafts, rollers, and components up to Ø1.5 meters in diameter and 6 meters in length, we supply both urgent repairs and scheduled production with accuracy and reliability.

Core Capabilities

  • CNC Plasma Cutting: Fast, accurate profiling of mild steel, stainless steel, and aluminium plates; from thin sheet to heavy plate for baseplates, gussets, and flanges.
  • Heavy-Duty Turning: Rough and finish turning, facing, grooving, and taper cutting for large shafts, rollers, drums, and cylinders.
  • Precision Milling & Drilling: Complex keyways, pockets, flat surfaces, slots, and precise hole patterns on industrial components.
  • Threading Services: Standard metric, UNC/UNF, and specialized threads (ACME, trapezoidal, custom) for internal and external applications.
  • Fabrication Support: Bevel preparation, build-up welding, crack repair, and combining machined and welded assemblies for turnkey delivery.

Materials Expertise

  • Ferrous metals: mild steel, carbon & alloy steels, cast irons, stainless (304, 316)
  • Non-ferrous metals: aluminium alloys, copper, bronze, brass
  • Specialty alloys: Inconel, Hastelloy, Monel, chrome-carbide and wear-resistant overlays

Typical Components Machined

  • Drive, pump, and fan shafts up to 6 meters in length
  • Conveyor rollers, support drums, and bucket elevator shafts
  • Crusher and mill hardware including trunnion ends, rotary feeder casings, hammer pins
  • Custom flanges, blind flanges, and pressure vessel components
  • Wear parts such as bushings, pins, seal sleeves
  • Prototype and obsolete spares reverse-engineered from legacy parts

Industrial Services (With Our Trusted Partners)

  • Shaft journal rebuilds with PTA and MIG cladding
  • Bore spray-metal overlays and line boring for pump housings
  • Dynamic balancing coordination for high-speed rotors
  • Reverse engineering with 3D laser scanning and metallurgical analysis
  • CNC program retention and batch production for consistent quality

Quality Management

  • ISO-aligned inspection protocols, including first-article, in-process, and final inspections
  • Calibrated measurements using micrometers, bore gauges, ultrasonic thickness probes
  • Full material and dimensional certification with client witness points and reports issued for every job

Value-Added Services

  • Design-for-manufacture consulting optimizing tolerance and cost
  • Post-machining treatments: heat treat, nitriding, shot peening, plating and coating via qualified partners
  • Complete assembly: bearing/seal fitment, key installation, dynamic run-out verification
  • Packaging and logistics: VCI wrapping, wooden crating, sea/air freight coordination, on-site installation support
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